Improve efficiency and quality of LED fixtures production in Zhongshan, China

Improve efficiency and quality of LED fixtures production in Zhongshan, China USA LED fixture brand was facing severe delays and quality problems with their manufacturers China. By mapping the production processes and identifying the blocking points we were able to propose a list of improvements. We also made sure to get factory top management recognition for these problems. As result of a teamwork of factory management, factory staff and customer we were able to reduce order lead-times from exceeding 4 months down to a stable 60 days. Quality inspection pass rate improved from 10% to 80%.  Thanks to the improved way of working the product costs for subsequent orders were reduced.